Aerosol Demisting

Capture fine aerosols. Protect your assets. Improve compliance.

Industrial processes can generate fine aerosols and liquid droplets that are difficult to remove using conventional separation technologies.

Our Aerosol Demisting solutions are designed to capture submicron droplets, acid mist, and fine aerosols from industrial gas streams, helping facilities improve environmental compliance, protect critical equipment, and reduce operational risks.

INTRODUCTION

High-efficiency aerosol removal for industrial applications

Many industrial processes generate aerosols so small that traditional droplet separators and mesh pad demisters cannot effectively capture them.
These aerosols can contribute to:

  • Visible stack emissions
  • Equipment corrosion
  • Product losses
  • Regulatory non-compliance
  • Increased maintenance costs

Our Aerosol Demisting solutions utilize advanced separation technologies to capture fine droplets and submicron aerosols before they impact plant operations or the environment.

mist in chimine

CHALLENGES

Industry challenges

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Visible Emissions

Fine aerosols often create visible plumes that can lead to environmental concerns and community complaints.

Our solution:
High-efficiency aerosol removal reduces visible emissions and improves environmental performance.

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Equipment Corrosion

Acid mist and condensable compounds can damage ducts, stacks, fans, heat exchangers, and process equipment.

Our solution:
Aerosol demisting helps prevent corrosive carry-over and extends equipment lifetime.

Product Losses

Valuable chemicals and process materials can be lost through aerosol emissions.

Our solution:
Capture and recover aerosol-bound process materials before they leave the system.

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Environmental Compliance

Increasingly stringent emission limits require effective control of fine particulate matter and aerosols.

Our solution:
High-performance demisting technologies help facilities meet demanding emission requirements.

HOW AEROSOL DEMISTING WORKS

Aerosol removal technologies

Depending on the contaminant characteristics, operating conditions, and performance requirements, Aerosol Demisting solutions may incorporate one or more of the following technologies:

1 step

Fiber Bed Mist Eliminators

Designed to capture submicron aerosols and fine liquid droplets with exceptional removal efficiency.

Benefits:

Up to 99.95% aerosol removal efficiency
Low pressure drop
Long service life
Ideal for acid mist and condensable aerosols
2 step

Wet Electrostatic Precipitators (WESP)

Use electrostatic forces to remove fine particles and aerosols from gas streams.

Benefits:

High submicron particle collection efficiency
Effective visible plume reduction
Suitable for challenging emission applications

PERFORMANCE

Proven aerosol removal performance

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Up to 99.9%

Aerosol removal efficiency.

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Low

Outlet emissions.

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Reduced

Visible plumes.

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Improved

Equipment Protection.

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Long-term

Operational reliability.


installation of Mist eliminator

KEY BENEFITS

Why choose Aerosol Demisting?

Regulatory Compliance
Helps facilities meet stringent environmental and emission requirements.
Corrosion prevention
Protects critical equipment from acid mist and aerosol carry-over.
Visible emission reduction
Minimizes stack plumes and improves environmental performance.
Product recovery
Reduces losses of valuable process materials entrained in aerosols.
Advanced separation performance
Captures fine aerosols that conventional droplet separators cannot effectively remove.

Need help controlling fine aerosols?

Whether you’re looking to reduce visible emissions, improve compliance, or protect critical equipment, our specialists are ready to help.

TYPICAL APPLICATIONS

Designed for demanding aerosol challenges

fertilizer manufacturing
Sulfuric Acid Production
Capture sulfuric acid mist and fine aerosols.
Nitric Acid Production
Control acid mist emissions and improve environmental compliance.
Phosphoric Acid Production
Reduce aerosol emissions and protect downstream equipment.
Fertilizer Manufacturing
Remove process aerosols and acid condensates.
Hydrogen & Battery Manufacturing
Control acid mist generated in process operations.
Waste Incineration & Flue Gas Treatment
Capture fine aerosols and improve stack performance.
Metallurgical Processing
Control acid mist and condensable emissions generated during refining activities.

FAQ

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SOLUTIONS, PRODUCTS AND SERVICES

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GET IN TOUCH

Request a quote or speak with our experts to find the best solution for your plant.

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